Manager Mechanical

About the job
Our employees are our company's greatest asset - they are our real competitive advantage. We possesse immense power of innovation, immagination and a desire to attract and retain the best; provide them with encouragement, stimulus, and make them feel that they are an integral part of the company's mission.

Purpose

This position manages and controls the complete Plant Mechanical Maintenance, Condition Monitoring and Plant Projects execution addition of new plant equipment. Plans, executes, monitors, records and reports scheduled and unscheduled maintenance activities of plant equipment and relevant plant structure; Develops and implement departmental strategic objectives; Prepare and follow department annual budget and annual outage; Analyze and do RCA for failures; Communicate with internal and external suppliers and customers. Hires, trains, assigns tasks to sub-ordinates and reviews performance.

Education (Mandatory)

B.E - Mechanical from HEC recognized university.

Trainings & Certifications (Mandatory)

Advance knowledge of maintenance management with expertise in planning, budgeting, cost and benefit analysis, contracts management.
Key understanding of company business operations including finance, supply chain management and logistics
Understanding of SAP CMMS, AutoCAD, Microsoft Project, Microsoft Office etc.
HSEQ standards and practices
Permit to work & LOTO systemv

Years Of Experience

At least 5 years of Mechanical Maintenance experience in Power Generation sector

Area Of Responsibilities

MAINTENANCE BUDGETING AND PLANNING

Prepares department annual budget for the requirement of material, first time procurement and external services.
Coordinates with business finance and supply chain team for procurement and planning.
Explores options for major overhauling e.g.: 60K, connecting rod replacement and prepare technical and commercial comparison sheets
Follows and reviews Long Term Agreements (MSA) technical scope and contractual points in renewal.

ASSET MANAGEMENT

Prepares Long Term Maintenance Plan and Annual Outage Plan
Plans, executes, monitors, controls and reports scheduled and unscheduled maintenances of all plant equipment.
Prepares Asset Criticality Matrix as per criticality
Plans, executes and monitors new equipment addition and modification in the existing system
Records, monitors, analyzes and reports all maintenance details on CMMS SAP, Excel sheets and hard copies.
Prepares and implements SOPs, work instructions and checklists of department.
Collect, save and implement OEM technical instructions.
Manages condition monitoring oil analysis of equipment
Assures timely testing and renewal of certifications, skills, tools and equipment in accordance with standards.
Communicates and coordinates with internal department team i.e. Electrical, Operations, Performance and HSEQ for effective operations and maintenances activities.

MATERIAL AND SERVICES MANAGEMENT

Manages inventory; Orders and procures items and external services as per requirement, follows up with the material suppliers, contractors, service providers for technical evaluation, negotiations and delivery of goods, follows up with Imports & Clearance department for shipment, follows up with Treasury/Finance team for payments
Sets re-order level and safety stock of the necessary items
Coordinates with Long Agreement (MSA) suppliers and vendors for material planning and delivery
Manages all services contracts.
Coordinates with material team in routine activities and improvement exercises.

HEALTH, SAFETY, ENVIROMENT & QUALITY

Compliance of health, safety, environment, and all statutory requirements in accordance with company vision, mission, policies and code of conduct.
Collaborates with HSEQ team, operations, maintenance team and contractors at plant in improvement of HSEQ procedures and achievement of HSEQ objectives.
Conduct external and internal safety and technical audits as auditee.
Compliance of all audit observations, suggestions and recommendations through approved procedures.
Conducts and educates all team staff regarding safety rules and Permit to Work (PTW) procedures implemented at KTGTPS.
Participates regularly and effectively in HSEQ promotional activities.

PEOPLE MANAGEMENT

Recruits technical and 3P sub-ordinates, conduct interviews of the candidates, evaluates and finalizes the candidates.
Assigns daily tasks, activities and projects to sub-ordinates.
Coordinates with shift maintenance and operation team for troubleshooting problems and timely rectification.
Conduct weekly safety talks, daily tool box talks and regular technical trainings to the staff.
Encourages and motivates sub-ordinates for the betterment of department and plant and career planning.
Promotes learning culture, team building and continuous improvement.
Handles administrative issues including recruitment, leaves, grievances and other issues.
Provides personal guidance to all subordinates and follow open door policy for all team members.

KE provides equal employment opportunity (EEO) to all persons regardless of age, color, origin, physical or mental disability, race, religion, creed, gender, marital status, status with regard to public assistance or any other characteristic protected by federal, state or local laws.

Women and persons with disabilities are encouraged to apply. Role suitability for PWDs will be assessed in accordance with HSE standards.